MACHINE SHOP
Quality Assurance is the utmost responsibility of every employee at VGR Automation and is actively supported, promoted, and maintained as an internal culture. We generate a Process Flow and Control Plan for each part.
CNC turn Centres
CNC vertical mill Centres
1. Double Column VMC
- Travel Length (X-4200, Y-3200, Z-1450)
CNC turn Centres
- Max. TURN DIA 450MM
CNC vertical mill Centres
- Max. TRAVEL Distance (X-1000, Y-600, Z-501)
- 250 DIA INDEXER TABLE
- 250 DIA ROTARY TABLE
Double Column VMC
QUALITY STANDARD USED
- Quality Control System in compliance with
- IS2500 - [INSPECTION INDIAN STANDARD]
- ISO 9001 - [GENERAL TERMS]
- Confirms that the parts are appropriate.
- Carries out tests in accordance with client specifications.
- Guarantees that the instruments are calibratedUY
MATERIAL USED FOR MACHINING
- MS
- SS
- CAST IORN
- STEEL CAST
- FORGING
2. VTL Machine
- ERTICAL MACHINING CENTRE
- Make : TITAN
- Model : SC 33
- Table 3000mm
- Swing 3300 mm
- Side Tool Post
- Complete With Motor Pendant
VTL Machine
How a VTL Machine Works
The Machining Process Step by Step
- Workpiece Clamping: Heavy components are secured on the horizontal rotary table, aided by gravity for natural stability.
- Table Rotation: The rotary table spins, providing the main cutting motion.
- Tool Engagement: The turret moves vertically (Z-axis) and horizontally (X-axis), shaping the component with precise cuts.
- Complex Operations: Advanced CNC VTLs add multi-axis movements, enabling grooving, boring, drilling, and contour machining.
Key Components of a VTL
- Bed and Base: Provide a rigid foundation.
- Rotary Table: A heavy-duty platform supporting the workpiece.
- Vertical Column & Cross Rail: Support the cutting head and allow movement.
- Turret Head: Holds multiple tools for fast switching.
- Spindle & Drive: Deliver high torque for turning massive parts.
- CNC System: Controls axis movements, cutting speed, and tool changes.
Advantages of VTL Machines:
Heavy-Duty Workpiece Handling
VTLs are unrivalled when it comes to machining parts with diameters of several metres and weights of hundreds of tonnes. Gravity assists with clamping, reducing setup time and improving stability.
Stability, Rigidity, and Precision
The vertical layout directs cutting forces downwards into the rigid base, thereby minimising vibrations and tool deflection. The result is an improved surface finish, longer tool life and greater accuracy.
Space Utilization and Chip Removal
Compared to long-bed horizontal lathes, VTLs save floor space when working with large-diameter parts. Due to gravity, chips naturally fall away, preventing accumulation and reducing downtime for cleaning.
CNC and Automation Benefits
Modern CNC-controlled VTLs are equipped with automated tool changers, multi-axis machining capabilities and advanced sensors. These innovations minimise the need for operator intervention, improve repeatability and increase throughput for complex, high-precision operations.
Industries We Serve
The industries we service include Mining, Cement Factory, Sugar Mill, Conveyer, Thermal Power Plant, Automobile Sectors, Truck Suspension areas, Bus Suspension areas, Construction, Construction vibrating machine, Agriculture, Mining, Stone Crushers, Chemicals & Fertilizers.
